KAIAO Rapid Manufacturing Co., Limited introduces its cutting-edge Reaction Injection Molding (RIM) process, revolutionizing the world of plastic injection molding. With a focus on delivering lightweight and intricately designed polyurethane parts, KAIAO’s RIM process offers superior cost-efficiency and exceptional design flexibility. By understanding the RIM process, cost drivers for plastic injection molding, and efficient mold tool production, KAIAO emerges as a trusted partner for businesses seeking top-quality plastic injection molding services.
Unleashing the Power of the RIM Process
KAIAO’s RIM process commences with the controlled dispensing of polymer liquids, polyol, and isocyanate, stored in storage tanks. Through a continuous loop system, these low-viscosity liquid polymers are injected into heated molds, undergoing a series of chemical reactions that result in expansion, thickening, and eventual hardening. This innovative approach enables the production of polyurethane parts that are lighter in weight and boast intricate designs, surpassing the limitations of conventional injection molding techniques.
Optimizing Cost Drivers for Plastic Injection Molding
While the cost of a plastic injection mold tool may be a significant portion of the total order for small volumes, KAIAO’s RIM process offers a solution by amortizing this cost over larger volumes. Instead, the main cost drivers for larger volumes lie in plastic resin and cycle times. By leveraging their expertise in material selection and process optimization, KAIAO ensures cost-effective solutions without compromising on quality.
Efficient Mold Tool Production for Quick Turnaround
KAIAO understands the importance of timely production in the plastic injection molding industry. With their proficiency in mold design and manufacturing, they offer rapid turnaround times for mold tool production. Depending on the complexity of the design, a plastic injection mold tool can be manufactured within five days to two weeks, allowing businesses to accelerate their product development timelines.
KAIAO Rapid Manufacturing Co., Limited stands as a pioneer in the field of plastic injection molding services, leveraging the power of their advanced Reaction Injection Molding (RIM) process. With a focus on lightweight and intricately designed polyurethane parts, KAIAO provides cost-effective solutions while maintaining exceptional design flexibility. By optimizing cost drivers and offering efficient mold tool production, KAIAO emerges as the ideal partner for businesses seeking top-quality plastic injection molding services. Experience the excellence of KAIAO’s RIM process, your trusted partner in the world of plastic injection molding.